Benefits
- Improved, uniform cut quality
- Automatic, variable pulse output for quality cornering
- Time based pulse output for uniform quality
- Ease of use
Improved, Uniform Cut Quality
In addition to controlling the motion of the contouring
axes of a laser cutting system the AMC can also be used to directly control the laser modulation, the
laser pulsed output as well as the automatic height control axis (see the Height Control Unit specification
sheet for details) in order to provide you with a uniform high quality of cut.
|
Modulation Control
Most laser systems have the ability to use an external analog voltage signal to control the power of the
resulting laser pulses. The AMC's analog output can be set to produce a variable output voltage which
is proportional to the velocity of the laser tip. The drawing opposite shows the relationship between
the analog output voltage and the speed of the laser tip.
|
|
By connecting the analog output into the laser the AMC can automatically reduce the power of the laser
as the axis slows down and increase the power as the axis speeds up. Modulation control therefore
significantly reduces scorching of the material surface whilst also producing a more accurate component
with superior edge definition.
Laser Pulse Control
Many lasers also allow external
control of the laser pulse frequency. The AMC provides you with the ability to program a pulsed digital
output (pulsed output type) which can be interfaced to the laser's external trigger input.
On a system without Laser Pulse Control there will be motion quality problems caused by the fixed frequency
pulse train. As the laser cutting axes slow down, say at corners, more pulses per inch/mm are produced,
giving a wider cut. If the laser moves quickly, say along a straight line, fewer pulses will be produced
per inch/mm, giving a thinner cut.
The AMC can be configured to pulse it's output (hence the laser)
in terms of the distance travelled and not time. So by using the AMC to control the laser pulses a consistent
number of pulses per inch/mm will be achieved over the entire job resulting in uniform cut quality.
Multiple Focal Lengths
In some applications it is particularly useful to be able to
preconfigure different focal lengths. This can be achieved on the AMC by assigning focal lengths to tool
settings and then inserting a tool change into your job program. The AMC can then automatically adjust
the laser head to the correct height above the material with the correct focal length.
This ability
to set multiple focal lengths allows you to produce a number of different depths or widths of cut on the
same job without the need for operator intervention.
Ease of Use
The menu structure
used to access the main functionality on the AMC cutter controller has been designed to minimise the
number of key presses required by the operator to select and execute a job, making it easy for operators
to use.
The ability of the AMC to accept data in a number of different file formats allows your
customers to use their favourite software package avoiding the need to retrain their operators.
Event subroutines can be programmed into your controller to provide automatic shutter control,
modulation on/off control and error monitoring using an input signal.
The AMC controller can be
provided with additional functionality ideal for laser cutting applications such as a shape library of
standard parts, reverse through the program, cut recovery and kerf compensation.
Specification Details
|
Supported AMC Variants |
AMC4 servo controller variants |
|
Pulse length Allowable
|
Between 10 usec and 65 msec with 1 usec resolution and accuracy of 1% ( up to a maximum of 5 usec )
|
|
Distance Between Pulses |
Configurable from 0.001 ins (0.01mm) to 1 inch (25mm) |
|
Pulse Rates
|
Maximum rate of 5 KHz Minimum rate of 0.1 KHz
|
|
Laser Pulse Positional Accuracy
|
Accurate to 10 usec
|